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Design and performance of metal conductors for stretchable electronic circuits
Mario Gonzalez, Fabrice Axisa, Frederick Bossuyt, Yung-Yu Hsu, Bart Vandevelde, Jan Vanfleteren
2009
22 - 29
0305-6120
10.1108/03056120910928699
Emerald Group Publishing Limited
The authors would like to thank the European Commission for the financial support of the Project STELLA, contract No. IST-028026 and the Flemish Community for the financial support of the Project BIOFLEX, contract No. SBO-040101. Special thanks to Philips Apptech for the mechanical properties measurements. © Mario Gonzalez et al., 2008.
Purpose – The purpose of this paper is to present an update on the progress of the design and reliability of stretchable interconnections for electronic circuits.
Design/methodology/approach – Finite element modelling (FEM) is used to analyse the physical behaviour of stretchable interconnects under different loading conditions. The fatigue life of a copper interconnect embedded into a silicone matrix has been evaluated using the Coffin-Manson relation and FEM.
Findings – The mechanical properties of the substrate and the design of the metal interconnection play an important role on the fatigue lifetime of circuit. In the case of copper embedded into a PDMS Sylgard 186, more than 2,500 tensile cycles have been observed for a periodic deformation of 10 per cent.
Research limitations/implications – Reliability results are limited and need further work to create a more accurate empirical model to estimate the lifetime of stretchable interconnections.
Originality/value – The combined use of FEM and experimental analysis enable a more reliable design of the stretchable metal interconnections. The proposed horseshoe design offers the benefit of reduced permanent damage during elongation.
Circuits and circuit theory, Elasticity, Electrical conductivity, Finite element analysis, Polyurethane
Research paper