Design of TENS electrodes using conductive yarn

The purpose of this paper is to develop textile-based transcutaneous electrical nerve stimulation (TENS) electrodes using conductive yarn to bring a solution to uncomfortable feelings and hygiene problems of conventional conductive hydrogel electrodes. It proposes washing process, resistance measurements and subjective tests to evaluate the performance of the developed textile-based electrode.

In this study, six different textile electrode pairs were designed and produced with different patterns. Designed electrodes were washed for ten times. In order to evaluate the effect of pattern differences and washing process on electrode performances, two different tests were realized before and after washing. The first of these tests is resistance measurement with a multimeter, and the second one is subjective test carried out on subjects.

The results obtained from resistance measurements indicated that the pattern differences cause resistance values of electrodes to change. It is reported that subjects had electrical stimulation from all electrode samples in conducted trials and it is noticed that washing process does not cause any stimulation problems.

In this study, textile-based TENS electrodes having different patterns were produced by machine stitching technique and their long-term usage behaviors were examined with repeated washing processes and trials on the subjects.