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Additive manufacturing of ZrO2 ceramic dental bridges by stereolithography

Qin Lian (State Key Laboratory for Manufacturing System Engineering, Xi′an Jiaotong University, Xi′an, China and Rapid Manufacturing National Engineering Research Center, Xi′an Jiaotong University, Xi′an, China and Collaborative Innovation Center of Higan-End Manufacturing Equipment, Xi′an Jiaotong University, Xi′an, China)
Wenquan Sui (State Key Laboratory for Manufacturing System Engineering, Xi′an Jiaotong University, Xi′an, China)
Xiangquan Wu (State Key Laboratory for Manufacturing System Engineering, Xi′an Jiaotong University, Xi′an, China and Rapid Manufacturing National Engineering Research Center, Xi′an Jiaotong University, Xi′an, China and Collaborative Innovation Center of Higan-End Manufacturing Equipment, Xi′an Jiaotong University, Xi′an, China)
Fei Yang (State Key Laboratory for Manufacturing System Engineering, Xi′an Jiaotong University, Xi′an, China and Rapid Manufacturing National Engineering Research Center, Xi′an Jiaotong University, Xi′an, China)
Shaopeng Yang (State Key Laboratory for Manufacturing System Engineering, Xi′an Jiaotong University, Xi′an, China and Rapid Manufacturing National Engineering Research Center, Xi′an Jiaotong University, Xi′an, China)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 2 January 2018

1495

Abstract

Purpose

This paper aims to develop an additive manufacturing technique for complex zirconia ceramic dental bridges.

Design/methodology/approach

To carry out this study, a dental bridge model was obtained by three-dimensional reverse engineering, and a light-curable zirconia ceramic suspension was formulated. Zirconia bridges were manufactured by stereolithography and then treated by vacuum freeze drying, vacuum infiltration and sintering. The optimal scanning speed was determined according to the shape precision comparison. Then, characteristics of the sintered ceramic parts were tested as size shrinkage, relative density, surface Vickers hardness, surface roughness and microstructure.

Findings

The method for preparation of light-curable zirconia suspension (40 volume per cent solid loading) with a viscosity value of 127 mPa·s was proposed. The optimal laser scanning speed for zirconia bridge fabrication was 1200 mm/s. A relative density of 98.58 per cent was achieved; the obtained surface Vickers hardness and surface roughness were 1,398 HV and 2.06 µm, respectively.

Originality/value

This paper provides a potential technical method for manufacturing complex zirconia dental bridges and other small complex-shaped ceramic components which are difficult to be made by other manufacturing techniques.

Keywords

Acknowledgements

The authors would like to acknowledge the supports from Shanxxi Province Science and Technology Project (Grant No. 2016GY-201) and Guangdong Province Science and Technology Project (Grant No. 2016B090915002) for this work. The authors also thank Professor Dichen Li for constructive suggestions and Mr Hua Xin for his revisions.

Citation

Lian, Q., Sui, W., Wu, X., Yang, F. and Yang, S. (2018), "Additive manufacturing of ZrO2 ceramic dental bridges by stereolithography", Rapid Prototyping Journal, Vol. 24 No. 1, pp. 114-119. https://doi.org/10.1108/RPJ-09-2016-0144

Publisher

:

Emerald Publishing Limited

Copyright © 2018, Emerald Publishing Limited

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