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Experimental investigation of nanosecond pulsed Nd:YAG laser re‐melted pre‐placed powder beds

R. Morgan (R. Morgan is a Research Associate, based at Rapid Manufacturing Group, Faculty of Engineering, The University of Liverpool, Liverpool, UK.)
C.J. Sutcliffe (C.J. Sutcliffe is a Principal Experimental Officer, based at Rapid Manufacturing Group, Faculty of Engineering, The University of Liverpool, Liverpool, UK.)
W. O’Neill (W. O’Neill is a EPSRC Research Fellow, based at Rapid Manufacturing Group, Faculty of Engineering, The University of Liverpool, Liverpool, UK.)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 1 August 2001

2055

Abstract

Describes the effects of the major process variables (Q‐switch pulse frequency, laser power, scan speed, scan spacing and scan length) on the production of single layer coupons. Results are compiled as a list of qualitative effects on the samples, such as degree of melting, shock compression effects, thermal stress cracking, etc. The results show that at certain pulse frequencies, evaporation recoil forces overcome the surface tension forces acting on the melt, improving cohesion compared to continuous wave (CW) lasing regime. The advantages lie in greater scan spacing and scan speeds enabling faster processing times for metallic objects built in this manner. The results also show the effect of power, scan speed, scan spacing and scan length on the morphology of the samples.

Keywords

Citation

Morgan, R., Sutcliffe, C.J. and O’Neill, W. (2001), "Experimental investigation of nanosecond pulsed Nd:YAG laser re‐melted pre‐placed powder beds", Rapid Prototyping Journal, Vol. 7 No. 3, pp. 159-172. https://doi.org/10.1108/13552540110395565

Publisher

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MCB UP Ltd

Copyright © 2001, MCB UP Limited

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