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Wear mechanism of a coated carbide tool in cryogenic machining of AISI 4340

Shalina Sheik Muhamad (Centre for Materials Engineering and Smart Manufacturing (MERCU), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi, Malaysia and Prototype and Plant Development Center (PDC), Technical Support Division, Malaysian Nuclear Agency, Kajang, Malaysia)
Jaharah A. Ghani (Centre for Materials Engineering and Smart Manufacturing (MERCU), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi, Malaysia)
Che Hassan Che Haron (Centre for Materials Engineering and Smart Manufacturing (MERCU), Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia, Bangi, Malaysia)
Hafizal Yazid (Materials Technology Group (MTEG), Industrial Technology Division, Malaysian Nuclear Agency, Kajang, Malaysia)

Industrial Lubrication and Tribology

ISSN: 0036-8792

Article publication date: 4 October 2019

Issue publication date: 23 April 2020

114

Abstract

Purpose

The purpose of this study is to investigate wear mechanisms of a multi-layered TiAlN/AlCrN-coated carbide tool during the milling of AISI 4340 steel under cryogenic machining.

Design/methodology/approach

The wear progression was measured using a toolmaker microscope and an optical microscope. Later, a field emission scanning electron microscope and energy-dispersive X-ray analysis were used to investigate the wear mechanisms in detail.

Findings

A comprehensive analysis revealed that the main causes of tool wear mechanisms were abrasion and adhesion wear on the flank face.

Originality/value

The investigations presented in this paper may be used by the machining industry to prolong the tool life at higher cutting speed by the application of liquid nitrogen.

Keywords

Acknowledgements

The authors would like to thank the Universiti Kebangsaan Malaysia for their financial support under DIP-2018-048 and GUP-2017-048 grants. The authors would also like to acknowledge MTEG at Malaysian Nuclear Agency for their help with the experimental work.

Citation

Sheik Muhamad, S., A. Ghani, J., Che Haron, C.H. and Yazid, H. (2020), "Wear mechanism of a coated carbide tool in cryogenic machining of AISI 4340", Industrial Lubrication and Tribology, Vol. 72 No. 4, pp. 509-514. https://doi.org/10.1108/ILT-07-2019-0291

Publisher

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Emerald Publishing Limited

Copyright © 2019, Emerald Publishing Limited

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