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The applicability of advanced technologies from the traditional industry to mitigate ergonomic problems in maintenance activities in the mining industry

Aparicio Afonso Santos (Department of Production Engineering, Federal University of Ouro Preto – João Monlevade Campus, Joao Monlevade, Brazil)
Luciana Paula Reis (Department of Production Engineering, Federal University of Ouro Preto – João Monlevade Campus, Joao Monlevade, Brazil)
June Marques Fernandes (Department of Production Engineering, Federal University of Ouro Preto – João Monlevade Campus, Joao Monlevade, Brazil)

Journal of Quality in Maintenance Engineering

ISSN: 1355-2511

Article publication date: 1 August 2023

Issue publication date: 8 November 2023

129

Abstract

Purpose

Many advanced technologies applied to maintenance are aimed at data analysis and not directly at the execution of activities. Considering the lack of studies that analyze the use of technologies with a focus on aiding maintenance activities, this study aims to investigate the applicability of advanced technologies capable of mitigating ergonomic risks in mining maintenance activities.

Design/methodology/approach

A mixed-method study approach was performed in the most important Brazilian mining company, where three groups of equipment were observed: pumps, crushers and sieves. Qualitative and quantitative data were collected, including structured interviews with 60 maintenance professionals for the equipment, and a workshop was held to evaluate the applicability of these technologies in the maintenance activity of this equipment.

Findings

It was verified that the load handler, weight cancelers and automatically guided vehicle technologies were assessed as capable of mitigating ergonomic problems of the supporting the weight of parts and tools and the human traction during maintenance activities.

Research limitations/implications

The study observed only one company, and the five technologies analyzed here are not yet a reality in this sector.

Practical implications

This research directs maintenance managers in the implementation of process improvements, in the incorporation of technologies capable of mitigating the ergonomic problems experienced by the maintenance professionals. In this way, it is expected to reduce the number of absences from work and improve the working conditions of these professionals.

Social implications

Mining activities impact the local economy and are important in the development of technologies that improve productivity and the man–work relationship. The demands of industries for new solutions encourage local technological development through an approximation with university research and development centers. At the same time, it is observed that these centers can help in the formation of competences to act, either in the implementation of these technologies or in their handling. This university–company integration, in addition to benefiting the mining segment, has the potential to expand the solution to different supply chains, which proves to be a relevant social impact.

Originality/value

This study is pioneering in understanding the use of advanced technologies in maintenance activities in the context of the mining industry (extractive primary sector).

Keywords

Acknowledgements

The authors would like to thank the Federal University of Ouro Preto (UFOP/Brazil) (www.ufop.br), Foundation for Research Support of the State of Minas Gerais (FAPEMIG, grand number APQ-00951–22), Coordination for the Improvement of Higher Education Personnel (CAPES) and National Council for Scientific and Technological Development (CNPq), for their support and funding during the development of the research.

Citation

Santos, A.A., Reis, L.P. and Fernandes, J.M. (2023), "The applicability of advanced technologies from the traditional industry to mitigate ergonomic problems in maintenance activities in the mining industry", Journal of Quality in Maintenance Engineering, Vol. 29 No. 4, pp. 877-898. https://doi.org/10.1108/JQME-01-2023-0008

Publisher

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Emerald Publishing Limited

Copyright © 2023, Emerald Publishing Limited

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