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Investigation and optimization of hot pressed porcelain dental prostheses production by MSLA application

Ana Carla Cordeiro (R&D Department, Zirclab Medical Devices, London, UK)
Gustavo George Verdieri Nuernberg (R&D Department, Zirclab Medical Devices, London, UK)
Lilian Cristina Côcco (R&D Department, Zirclab Medical Devices, London, UK)
Marlon Wesley Machado Cunico (R&D Department, CONCEP3D, Curitiba, Brazil)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 30 October 2023

Issue publication date: 2 January 2024

30

Abstract

Purpose

Different technologies may currently be used to produce dental prostheses, such as additive manufacturing and traditional milling. This study aims to evaluate and improve the fabrication process for hot-pressed porcelain dental prostheses and compare the use of masked stereolithography apparatus (MSLA) casting to computer-aided design/computer-aided manufacturing (CAD/CAM) casting. The cost-benefit analysis of producing dental prostheses through various technologies, including additive manufacturing and traditional milling, has not been fully explored. The cost of materials and processes used to produce prostheses varies based on complexity of design and materials used, and long-term effects, such as durability and wear and tear, must be taken into account.

Design/methodology/approach

Using key elements of part costs and estimation cost models, a multivariable approach was used to evaluate the practicality of the recommended strategy and process improvement.

Findings

The research found that MSLA casting provides a higher return on investment than CAD/CAM casting, and the optimized production process could be more suitable for the size and annual demand for prostheses.

Originality/value

Overall, this study highlights the need for a more comprehensive understanding of the cost-benefit analysis of different dental prosthesis production methods and emphasises the importance of evaluating long-term effects on the cost-benefit analysis.

Keywords

Acknowledgements

The authors are very grateful to the CNPQ for financial support and to Concep3D and Zirclab Medical Devices team for the support and infrastructure.

Conflict of interest: The authors declare they have no competing interests.

Author contributions: Gustavo George Verdieri Nuernberg, – Corresponding Author, Formal analysis, Writing – review & editing

Marlon Wesley Machado Cunico, Conceptualization, Investigation, Methodology, Formal analysis, Writing – review & editing

Ana Carla Cordeiro, Investigation, Methodology, Writing – original draft

Lílian Cristina Côcco, Investigation, Formal analysis, Writing – review & editing

Citation

Cordeiro, A.C., Nuernberg, G.G.V., Côcco, L.C. and Cunico, M.W.M. (2024), "Investigation and optimization of hot pressed porcelain dental prostheses production by MSLA application", Rapid Prototyping Journal, Vol. 30 No. 1, pp. 192-200. https://doi.org/10.1108/RPJ-05-2023-0180

Publisher

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Emerald Publishing Limited

Copyright © 2023, Emerald Publishing Limited

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