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On the build orientation effect in as-printed and as-sintered bending properties of 17-4PH alloy fabricated by metal fused filament fabrication

Chanun Suwanpreecha (National Metal and Materials Technology Center (MTEC), National Sciences and Technology Development Agency (NSTDA), 114 Thailand Science Park, Pathumthani, Thailand)
Anchalee Manonukul (National Metal and Materials Technology Center (MTEC), National Sciences and Technology Development Agency (NSTDA), 114 Thailand Science Park, Pathumthani, Thailand)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 12 January 2022

Issue publication date: 23 May 2022

548

Abstract

Purpose

The purpose of this paper is to systematically investigate the influence of build orientation on the anisotropic as-printed and as-sintered bending properties of 17-4PH stainless steel fabricated by metal fused filament fabrication (MFFF).

Design/methodology/approach

The bending properties of 17-4PH alloy fabricated by low-cost additive manufacturing (MFFF) using three build orientations (the Flat, On-edge and Upright orientations) are examined at both as-printed and as-sintered states.

Findings

Unlike tensile testing where the Flat and On-edge orientations provide similar as-sintered tensile properties, the On-edge orientation produces a significantly higher bending strain with a lower bending strength than the Flat orientation. This arises from the printed layer sliding due to the Poisson's effect, which is only observed in the On-edge orientation together with the alternated layers of highly deformed and shifted voids. The bending properties show that the Upright orientation exhibits the lowest bending properties and limited plasticity due to the layer delamination.

Originality/value

This study is the first work to study the effect of build orientation on the flexural properties for MFFF. This work gives insight information into anisotropy in flexural mode for MFFF part design.

Keywords

Acknowledgements

The authors sincerely thank Vorawat Vadhanakovint (Septillion Co., Ltd., Thailand), Sukrit Songkuea and Phanuphak Seensattayawong (MTEC, Thailand) for their helpful skills.

Funding: This work conducted under Newton Fund was supported by the Royal Academy of Engineering through the Engineering X Transforming Systems through Partnership programme, UK and the Office of National Higher Education Science Research and Innovation Policy Council (NXPO), Thailand, through Program Management Unit for Competitiveness (PMU C), Grant No. TSP2021_100052.

Citation

Suwanpreecha, C. and Manonukul, A. (2022), "On the build orientation effect in as-printed and as-sintered bending properties of 17-4PH alloy fabricated by metal fused filament fabrication", Rapid Prototyping Journal, Vol. 28 No. 6, pp. 1076-1085. https://doi.org/10.1108/RPJ-07-2021-0174

Publisher

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Emerald Publishing Limited

Copyright © 2021, Emerald Publishing Limited

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