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Robust mobile robot localization based on a security laser: an industry case study

Heber Sobreira (INESC TEC, Porto, Portugal)
A. Paulo Moreira (University of Porto, Porto, Portugal)
Paulo Costa (INESC TEC, Porto, Portugal)
José Lima (INESC TEC, Porto, Portugal, and Polytechnic Institute of Bragança, Bragança, Portugal)

Industrial Robot

ISSN: 0143-991x

Article publication date: 17 October 2016

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Abstract

Purpose

This paper aims to address a mobile robot localization system that avoids using a dedicated laser scanner, making it possible to reduce implementation costs and the robot’s size. The system has enough precision and robustness to meet the requirements of industrial environments.

Design/methodology/approach

Using an algorithm for artificial beacon detection combined with a Kalman Filter and an outlier rejection method, it was possible to enhance the precision and robustness of the overall localization system.

Findings

Usually, industrial automatic guide vehicles feature two kinds of lasers: one for navigation placed on top of the robot and another for obstacle detection (security lasers). Recently, security lasers extended their output data with obstacle distance (contours) and reflectivity. These new features made it possible to develop a novel localization system based on a security laser.

Research limitations/implications

Once the proposed methodology is completely validated, in the future, a scheme for global localization and failure detection should be addressed.

Practical implications

This paper presents a comparison between the presented approach and a commercial localization system for industry. The proposed algorithms were tested in an industrial application under realistic working conditions.

Social implications

The presented methodology represents a gain in the effective cost of the mobile robot platform, as it discards the need for a dedicated laser for localization purposes.

Originality/value

This paper presents a novel approach that benefits from the presence of a security laser on mobile robots (mandatory sensor when considering industrial applications), using it simultaneously with other sensors, not only to guarantee safety conditions during operation but also to locate the robot in the environment. This paper is also valuable because of the comparison made with a commercialized system, as well as the tests conducted in real industrial environments, which prove that the approach presented is suitable for working under these demanding conditions.

Keywords

Acknowledgements

Project “TEC4Growth” – Pervasive Intelligence, Enhancers and Proofs of Concept with Industrial Impact/NORTE-01-0145-FEDER-000020” – is financed by the North Portugal Regional Operational Programme (NORTE 2020), under the PORTUGAL 2020 Partnership Agreement, and the European Regional Development Fund (ERDF). This manuscript is an extended version of the prior work presented at ROBOT’ 2015 – Second Iberian Robotics Conference, Lisbon, November 2015, authored by Héber Sobreira, A. Paulo Moreira, Paulo Gomes Costa and José Lima and entitled “Mobile Robot Localization based on a Security Laser: An Industry Scene Implementation”.

Citation

Sobreira, H., Moreira, A.P., Costa, P. and Lima, J. (2016), "Robust mobile robot localization based on a security laser: an industry case study", Industrial Robot, Vol. 43 No. 6, pp. 596-606. https://doi.org/10.1108/IR-01-2016-0026

Publisher

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Emerald Group Publishing Limited

Copyright © 2016, Emerald Group Publishing Limited

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