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Effect of pitting corrosion on the mechanical properties and fracture model of steel wires for bridge cable

Zhuangsu Kang (School of Material Science and Physics, China University of Mining and Technology, Xuzhou, China)
Zongxing Zhang (Jiangsu Key Laboratory of Environmental Impact and Structural Safety in Engineering, China University of Mining and Technology, Xuzhou, China)
Shenyou Song (Management Center of Shenzhen-Zhongshan Bridge, Zhongshan, China)
Qian Cheng (CCCC Highway Bridges National Engineering Research Centre Co., Ltd, Beijing, China)
Siyu Tao (Guangdong Provincial Highway Construction Co., Ltd, Guangzhou, China)
Ya Ni (Jiangsu CUMT Dazheng Surface Engineering Technology Co., Ltd, Xuzhou, China)

Anti-Corrosion Methods and Materials

ISSN: 0003-5599

Article publication date: 9 May 2023

Issue publication date: 13 June 2023

120

Abstract

Purpose

This paper aims to investigate the effect of characteristic parameters of pits on the mechanical properties and fracture model of cable steel wires.

Design/methodology/approach

The tensile test and finite element analysis of steel wires with corrosion damage were carried out. The stress development of corroded steel wire under corrosion morphology was studied by the 3D reverse reconstruction technology. The internal relationship between the stress triaxiality, equivalent plastic strain and pit depth, depth-width ratio of corroded steel wire was discussed.

Findings

With the increase of corrosion degree, the neck shrinkage phenomenon of steel wire was not significant, and the crack originated near the pit bottom and expanded to the section inside of specimen. The fiber area of corroded steel wire decreased while the radiation area increased, and the ductile fracture gradually changed to brittle fracture. The pit size significantly changed the triaxial degree and distribution of stress and accelerated the initiation and propagation of internal cracks at the neck shrinkage stage.

Originality/value

The proposed fracture model based on the void growth model could accurately simulate the fracture behavior of steel wires with corrosion damage.

Keywords

Acknowledgements

The financial support was provided by National Natural Science Foundation of China under Grant No. 52108292 and China Postdoctoral Science Foundation (Grant No. 2021M703508).

Citation

Kang, Z., Zhang, Z., Song, S., Cheng, Q., Tao, S. and Ni, Y. (2023), "Effect of pitting corrosion on the mechanical properties and fracture model of steel wires for bridge cable", Anti-Corrosion Methods and Materials, Vol. 70 No. 4, pp. 173-181. https://doi.org/10.1108/ACMM-02-2023-2763

Publisher

:

Emerald Publishing Limited

Copyright © 2023, Emerald Publishing Limited

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