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Effect of line parameters on wheel wear of heavy–haul freight vehicle

Hongkun Wang (School of Mechanical Engineering, Southwest Jiaotong University, Chengdu, China and China Energy Railway Equipment Company Limited, Beijing, China)
Yongxiang Zhao (School of Mechanical Engineering, Southwest Jiaotong University, Chengdu, China)
Yayun Qi (School of Mechanotronics and Vehicle Engineering, Chongqing Jiaotong University, Chongqing, China)
Yufeng Cao (State Key Laboratory of Rail Transit Vehicle System, Southwest Jiaotong University, Chengdu, China and China Energy Railway Equipment Company Limited, Beijing, China)

Industrial Lubrication and Tribology

ISSN: 0036-8792

Article publication date: 22 March 2024

Issue publication date: 15 April 2024

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Abstract

Purpose

The serious wear problem of heavy-haul freight vehicle wheels affects the safety and economy of vehicle operation. This paper aims to study wheel wear evolution law and the influence of line parameters on wheel wear of heavy-haul freight, and provide the basis for operation and line maintenance.

Design/methodology/approach

The wheel wear test data of heavy-haul freight vehicles were analyzed. Then a heavy-haul freight vehicle dynamic model was established. The line parameters influencing wheel wear in heavy-haul freight vehicles were also analyzed by the Jendel wear model, and the effects of rail cant, rail gauge, rail profile and line ramp on wheel wear were analyzed.

Findings

A rail cant of 1:40 results in less wheel wear; an increase in the rail gauge can reduce wheel wear; and when matched with the CHN60 rail, the wear depth is relatively small. A decrease of 9.21% in wheel wear depth when matched with the CHN60 rail profile. The ramp of the heavy-haul line is necessary to consider for calculating wheel wear. When the ramp is considered, the wear depth increases by 8.47%. The larger the ramp, the greater the braking force and therefore, the greater of the wheel wear.

Originality/value

This paper first summarizes the wear characteristics of wheels in heavy-haul freight vehicles and then systematically analyzes the effect of line parameters on wheel wear. In particular, this study researched the effects of rail cant, rail gauge, rail profile and line ramp on wheel wear.

Peer review

The peer review history for this article is available at: https://publons.com/publon/10.1108/ILT-02-2024-0038/

Keywords

Acknowledgements

Funding: This project was supported by National Natural Science Foundation of China [Grant Number: 52302467], the open project of State Key Laboratory of Traction Power: [Grant Number: TPL2309].

Declaration of conflict of interest: None

Citation

Wang, H., Zhao, Y., Qi, Y. and Cao, Y. (2024), "Effect of line parameters on wheel wear of heavy–haul freight vehicle", Industrial Lubrication and Tribology, Vol. 76 No. 3, pp. 419-430. https://doi.org/10.1108/ILT-02-2024-0038

Publisher

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Emerald Publishing Limited

Copyright © 2024, Emerald Publishing Limited

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