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Wear behavior of micro-coined steel surfaces under mixed lubrication

Andreas Rosenkranz (Department of Material Science and Engineering, Institute of Functional Materials, Saarland University, Saarbruecken, Germany)
Saad Ahmed Khan (Institute of Functional Materials, Saarland University, Saarbrucken, Germany)
Adam Szurdak (Institute of Metal Forming, RWTH Aachen University, Aachen, Germany)
Gerhard Hirt (Institute of Metal Forming, RWTH Aachen University, Aachen, Germany)
Carsten Gachot (Department of Material Science and Engineering, Saarland University, Saarbrücken, Germany)

Industrial Lubrication and Tribology

ISSN: 0036-8792

Article publication date: 13 November 2017

135

Abstract

Purpose

The purpose of this study is to investigate the influence of hemispherical structures fabricated by hot micro-coining on the resulting wear performance. Hemispherical structures with different area densities (20 and 30 per cent), depths (50 and 100 µm) and diameters (100 and 200 µm) were fabricated by hot micro-coining on stainless steel samples.

Design/methodology/approach

The wear performance of these samples was studied using a ball-on-disk tribometer in rotational sliding mode using a normal load of 30 N and a fixed sliding velocity of 2 cm/s. Two different poly-(alpha)-olefin (PAO) oils without any additive having a kinematic viscosity of 4 and 40 cSt, were used to study the influence of the oil viscosity on the wear behavior.

Findings

Concerning the polished reference, an enlarged wear volume with an increase in the cycle number and the oil viscosity was observed. In the case of the micro-coined surfaces, all samples demonstrate a pronounced reduction in the wear volume (up to a factor of 100 for PAO 40) compared to the polished reference irrespective of the oil viscosity used.

Originality/value

This study details new research work studying the wear behavior of hot micro-coined surfaces.

Keywords

Acknowledgements

The present work is supported by funding from the Deutsche Forschungsgemeinschaft in the priority program SPP 1551 “Resource efficient design elements” (DFG, project: MU 959/27-1/2, HI 790/33-1/2). The EU funding for the project AME-Lab (European Regional Development Fund C/4-EFRE-13/2009/Br) is gratefully acknowledged.

Citation

Rosenkranz, A., Khan, S.A., Szurdak, A., Hirt, G. and Gachot, C. (2017), "Wear behavior of micro-coined steel surfaces under mixed lubrication", Industrial Lubrication and Tribology, Vol. 69 No. 6, pp. 1033-1039. https://doi.org/10.1108/ILT-11-2015-0167

Publisher

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Emerald Publishing Limited

Copyright © 2017, Emerald Publishing Limited

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