Information as a key dimension to develop industrial asset management in manufacturing

Adalberto Polenghi (Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milan, Italy)
Irene Roda (Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milan, Italy)
Marco Macchi (Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milan, Italy)
Alessandro Pozzetti (Department of Management, Economics and Industrial Engineering, Politecnico di Milano, Milan, Italy)

Journal of Quality in Maintenance Engineering

ISSN: 1355-2511

Article publication date: 29 April 2021

Issue publication date: 28 June 2022

2319

Abstract

Purpose

The purpose of this work is to investigate industrial asset management (AM) in manufacturing. After depicting gaps for AM in this sector, the role of information as a key dimension is considered to realise a summary of challenges and advices for future development.

Design/methodology/approach

The work is grounded on an extensive systematic literature review. Considering the eligible documents, descriptive statistics are provided and a content analysis is performed, both based on a sector-independent normative-based framework of analysis.

Findings

AM principles, organisation and information are the dimensions defined to group ten areas of interest for AM in manufacturing. Information is the major concern for an effective AM implementation. Moreover, Internet of Things and big data management and analytics, as well as data modelling and ontology engineering, are the major technologies envisioned to advance the implementation of AM in manufacturing.

Research limitations/implications

The identified challenges and advices for future development may serve to stimulate further research on AM in manufacturing, with special focus on information and data management. The sector-independent normative-based framework may also enable to analyse AM in different contexts of application, thus favouring cross-sectorial comparisons.

Originality/value

Industries with higher operational risk, like Oil&Gas and infrastructure, are advanced in AM, while others, like some in manufacturing, are laggard in this respect. This literature review is the first of a kind addressing AM in manufacturing and depicts the state-of-the-art to pave the way for future research and development.

Keywords

Citation

Polenghi, A., Roda, I., Macchi, M. and Pozzetti, A. (2022), "Information as a key dimension to develop industrial asset management in manufacturing", Journal of Quality in Maintenance Engineering, Vol. 28 No. 3, pp. 567-583. https://doi.org/10.1108/JQME-09-2020-0095

Publisher

:

Emerald Publishing Limited

Copyright © 2021, Adalberto Polenghi, Irene Roda, Marco Macchi and Alessandro Pozzetti

License

Published by Emerald Publishing Limited. This article is published under the Creative Commons Attribution (CC BY 4.0) licence. Anyone may reproduce, distribute, translate and create derivative works of this article (for both commercial and non-commercial purposes), subject to full attribution to the original publication and authors. The full terms of this licence may be seen at http://creativecommons.org/licences/by/4.0/legalcode


1. Introduction

Industrial asset management (AM), intended as an integrated methodology to optimise the management of the assets along the life cycle, is becoming more and more popular in the industrial world, bringing the focus on industrial assets (equivalently, physical assets) besides financial, human, information and intangible assets. AM is currently defined as “the coordinated activities of an organization to realize value from assets” (ISO 55000, 2014) and integrates classic operations viewpoints, built on production and maintenance management (which has been given a more strategic role than before (Gomes et al., 2020)), with a major focus on a long-term strategic perspective (El-Akruti and Dwight, 2013; Ruitenburg et al., 2017).

Oil&Gas and infrastructure industries were the first adopting AM, driven by safety and quality, and pushed by overwhelming regulatory requirements (Lloyd, 2010). In particular, Oil&Gas needs to guarantee the top safety standards since its operation is highly risky (Holland et al., 2005). Companies in manufacturing are instead showing different approaches towards AM depending on their inherent operational risk; in general, there is not a homogeneous maturation of AM in manufacturing industries. However, some companies are today scaling worldwide and, even though characterised by low risk, are looking at AM as a lever to manage their assets at best, to be competitive (Campbell et al., 2016). AM helps in orchestrating not just maintenance and operation phases of the assets but also the design and commissioning, thus the entire life cycle (Institute of Asset Management, 2015). The growth of technological complexity is another reason to better coordinate asset-related decisions through their life cycle in manufacturing facilities (Kulvatunyou et al., 2019).

Notwithstanding the growing interests, clear guidelines to embed AM in industrial organisations and processes are still poorly discussed (Roda and Macchi, 2018). Due to the wide scope of AM implementation, researchers and practitioners are constantly involved in AM adoption or improvement from different perspectives, either focused on single sectors or more generically addressing specific issues relevant for AM. Furthermore, few authors focus on AM in manufacturing, and reviews in the last decade focus on other sectors, e.g. (Schraven et al., 2011) whose focus is on infrastructure. Looking at information-centric reviews for AM, a survey of case studies performed by (Akofio-Sowah et al., 2013) showed a gap in data management, proving that maintenance contractors do not rely on AM or maintenance-specific tools as the CMMS (computerized maintenance management system), but on generic software. (Khuntia et al., 2016) remark on the importance of data management in maintenance and risk management activities to enable AM. Recently, (Petchrompo and Parlikad, 2019) propose a general review on AM, which points out information and data management as relevant issues to enable AM to effectively cover the dependencies of components, fleets and portfolios.

Considering the need to pursue the adoption of AM in the manufacturing sector at large, it is worth remarking that a systematic study on AM in this scope is not apparent from the published recent literature. This brings us to the following research questions this review is willing to answer:

  1. What is the state-of-the-art of scientific research about AM in manufacturing?

  2. What are the gaps recognised in the literature about AM in manufacturing?

The presumption is that information and data management remains a relevant issue also for manufacturing companies, and a systematic study of literature is proposed to point out the main dimensions and related areas of interest, based on which challenges and advices for future development of AM in manufacturing can be discussed.

The structure of the paper is as follows. Section 2 describes the research methodology and its application. Section 3 presents a descriptive analysis of the eligible documents, whose content is analysed in section 4. Section 5 summarises the main challenges and advices in information and data management for AM in manufacturing, while section 6 draws some conclusions for AM in general.

2. Research methodology

The adopted methodology in this research work is the systematic literature review (SLR). It is decomposed into four main phases (Brereton et al., 2007): (1) definition of a framework, (2) definition of the research protocol, (3) systematic review implementation and (4) research content analysis.

2.1 Framework

The development of a sector-independent normative-based framework stems from the need of having an overview of the dimensions and areas of interest within the AM scope, and of having a structure through which the literature can be analysed. The creation of the framework was an iterative process that involves the analysis of both the scientific literature and the ISO 5500x that complement each other. The latter is crucial to identify those dimensions and areas that should be considered while implementing a suitable AM system. The former is relevant to qualify the areas of interest listed in Table 1, along with a description; indeed, the table includes the areas for which correspondent scientific works could be identified during the iterative process.

The different areas of interest can be grouped in higher-level dimensions:

  1. Areas #1 Life cycle, #2 System, #3 Risk, #4 Value orientation provide the principles to follow when dealing with AM decision-making, and a common background for every research or implementation of an integrated AM decision-making process (Roda and Macchi, 2018); for this reason, they are collected under the dimension of “AM Principles”;

  2. Areas #5 Company culture, #6 Organisational structure, #7 Multidisciplinary orientation are related to the organisation in a broad sense; they refer to the culture of managers and employees, the organisational structure and the orientation towards a cross-functional decision-making process, to support the implementation of AM; these areas are then grouped within the “Organisation” dimension;

  3. Areas #8 Information management and integration, #9 Data to information transformation, #10 Data collection deal with the support provided to the operation of the assets and the decision-making process within AM; they all consider information and data management, and, accordingly, they are gathered under the dimension of “Information”.

2.2 Research protocol

The first step in the configuration of the literature search was to plan the eligibility criteria:

  1. Only English-written documents with full text available.

  2. Peer-reviewed journal papers and conference papers.

  3. Papers dated 2008 forwards, since it is the year when the second revision of the PAS 55 (precursor standard for the ISO5500x) was issued, introducing a common vocabulary of AM.

The definition of suitable eligibility criteria was followed by the selection of the appropriate keywords and Boolean operators to span the AM topic in the literature, as presented in Table 2.

The adopted search technique involved the three main parts of a document: title, abstract and keywords. The addressed databases were Scopus and Web of Science (WoS), relevant for the industrial engineering sector.

2.3 Systematic review implementation

The literature search follows a process aligned to what most of the SLR includes (e.g. Sansone et al., 2017): duplicates removal, eligibility criteria application, title and abstract screening, full-text reading and snowball analysis. The literature search process is summarised in Figure 1, which allows starting from 1,749 documents and finally comes up with 85 documents relevant to the research questions.

A high presence of the Asset Management term before 2008 is evident, but its meaning is usually limited: many authors used AM only to mean “to manage assets” within a maintenance-related scope, which does not lead to the complete sense of AM.

To shed light on how the title and abstract screening were performed, Table 3 summarises the agglomerated categorisation based first on the title and then on the abstract, according to the classification by EU community (Eurostat, 2008).

The screening is performed by firstly looking at the title to get evidence on the sector. In case the title is not self-explicative, the paper is labelled as addressing manufacturing, and later checked in the abstract screening. In this step for the documents belonging to manufacturing (sector C), the abstract is read to confirm or not the classification made before.

It is worth noting how sector M initially plays a central role. Indeed, this sector collects all the research works not focused on specific sectors but dealing with general research. Also, sectors B, D and E represent sectors where AM is extensively introduced as shown in the statistics of Table 3.

As a result, 79 documents survived the literature search process (eligible documents (c) in Figure 1); this number is incremented by 6 after the snowball analysis, so that 85 eligible documents were finally taken for the analysis. Conference papers are the majority, and this may feed the growth of journal papers in the next years (Figure 2).

3. Descriptive analysis of eligible documents

The content of the 85 eligible documents allows depicting the state-of-the-art of the scientific research about AM in manufacturing. In the following sub sections, the documents statistics and the topics addressed are described.

3.1 Documents statistics

The papers show that theoretical research is the most widespread methodology, as shown in Figure 3. It brings to the definition of frameworks for different objectives: driving the implementation of an AM system (Roda and Macchi, 2018), mapping the enablers to support asset-related decisions (Kangilaski and Shevtshenko, 2017) and pushing towards optimisation in the energy and asset management (Choobineh and Mohagheghi, 2016).

3.2 Addressed topics statistics

The 85 documents were mapped according to the developed framework as shown in Figure 4, considering different levels: the aggregate level statistics about the dimensions are shown in the top, while the detailed statistics about the areas of interest are presented as pie charts.

At the aggregate level of analysis, the information dimension is the most addressed one by the authors of the eligible documents (accounting for 51%). Moreover, the information dimension shows an ever-increasing interest in the scientific literature over the years, as demonstrated in Figure 5. More in detail, Figure 4 remarks that “Data to information transformation” is the primary concern (54%) when dealing with AM in manufacturing, followed by “Information management and integration” (28%) and “Data collection” (18%).

The dimension of AM principles is dominated by the “Lifecycle orientation” (39%), which remarks the fact that AM should look at the life cycle of an asset, followed by “System orientation” (31%), “Risk orientation” (22%) and “Value orientation” (only 8%).

Looking at the organisation dimension, it is possible to see that “Multidisciplinary orientation” (45%) is well treated in the literature, underlying the importance of the interaction between different departments within the organisation. “Organisational structure” (30%) and “Company culture” (25%) are almost equally treated.

4. Research content analysis

The authors of the eligible documents underline different gaps, intended as identified areas of interest to be further investigated, along with the corresponding overarching goal (see Table 4). The analysis shows that the current interest is diversified, as it is evident from the number of documents dealing with each area.

To provide a better overview of the highlights in the literature, a double-axis chart is realised (Figure 6). On the horizontal axis, the number (x) of papers identifying each area of interest as a gap is shown; on the vertical axis, the number (y) of papers addressing that specific area of interest is reported. The chart is divided into four quadrants as a proxy of the interest: consolidated interest for well-addressed areas (high y), almost consolidated as a few gaps are indicated (low x); current interest for well-addressed areas (high y), not yet fully understood due to extant gaps (high x); possible future interest for areas appearing not enough mature today in literature (low y), thus showing just a potential room for improvement (low x); none, where the two situations ((high x) vs. (low y)) cannot in principle withstand together.

4.1 Content analysis for the areas of interest

The dimensions are now analysed, looking at the contents highlighted by literature for the most relevant areas of interest according to Figure 6.

  1. System orientation is envisioned to be of possible future interest. In this perspective, IoT (Internet of things) is currently investigated for industrial assets through the concept of SIoIT (Social Internet of Industrial Things), remarking that “there remains a lack of research on linking the performance of a single machine to the performance of other machines, as well as the whole system” (Li and Parlikad, 2016). Aligned with this statement, Roda et al. (2020) confirm that a clear understanding of the system is missing also in total cost of ownership applications; this influences the data collection, most of the time limited to the life cycle management of single assets.

  2. Even if life cycle orientation results as a consolidated interest, many authors stressed the importance of strengthening this principle, also because it relates to system orientation. Indeed, system orientation leads to a modelling capability to provide a formalisation of the interdependencies between assets and of the behaviour of the assets themselves along their life cycle (Roda et al., 2016); this enables to test the consequences of asset-related decisions in the medium and long term. All in all, the joint development of both areas of interest in the dimension of AM principles is an opportunity.

  3. The multidisciplinary orientation is stated as the most important gap for the organisation dimension, and it is a consolidated interest. Indeed, Dongen (2015) remarks how AM and maintenance require a multidisciplinary approach to optimise the practices in AM decision-making. In Ruitenburg et al. (2017), the multidisciplinary approach is also remarked as central: information and knowledge are dispatched within different organisational functions, inside and outside the company, to support decisions.

  4. Information management and integration and data to information transformation are current interest for the information dimension. In Petchrompo and Parlikad (2019), data interconnection is defined as a major gap. Interconnecting data (a matter of integration) habilitates the possibility to understand the behaviour of assets through real-field data from single assets, to finally support an approach to decision-making that is both data and value-driven. To this end, value stream mapping (VSM) may be adopted to analyse data needs at both macro and micro level to avoid information waste along the different maintenance processes (Marttonen-Arola and Baglee, 2019). Bousdekis et al. (2015) underline the relevance of having a suitable information space on top of which building prognostics applications of AM, by integrating several heterogeneous sources. Nowadays, the development of an architecture to manage big data requires to invest in IT and to integrate information to manage decision-making (Campos et al., 2017), to fully exploit the data analytics capabilities (to transform raw data into information useful for the organisation) (Macchi et al., 2018).

  5. As a cross-dimensions reflection, it is worth remarking that information management and integration is particularly related to multidisciplinary orientation. Indeed, to build an integrated platform to share and exchange information and data favouring the development of a multidisciplinary approach in AM and, at the same time, pushing towards the multidisciplinary orientation for asset-related decision-making asks for information integration between different departments in the organisation. All in all, the two areas of interest are mutual enablers, and their joint development appears a necessity for their reinforcement.

4.2 Concluding remarks on literature findings

The performed SLR on AM in manufacturing shows an ever-increasing interest, especially about information and data management. Nevertheless, the literature has also proven to be dispersed, and this review provides insights on the core AM dimensions that, in a unique framework, enable to identify areas of interest requiring further investigation, highlighted in Figure 7.

Based on the literature findings, most of the identified gaps are related to those areas of interest dealing with an integration concept in a broad sense, including the assessment of decisions for their impact in the long-term (life cycle orientation), the relationships between different assets for the system of assets in its entirety (system orientation) and the interaction between different organisational units (multidisciplinary orientation).

Particularly, while being an enabler for integration, the information dimension is prominent to develop AM in manufacturing. The transformation of data sourced from the assets in the shop floor into relevant information and, in general, the management and integration at different levels of the enterprise-wide solutions, including data to information transformation as well as information management and integration, play a key role in the identified gaps. Therefore, section 5 focuses on information dimension: it is a current interest according to the results of Table 4; furthermore, its centrality in guaranteeing integration is a lever also to address the other identified gaps.

5. Challenges and advices for information and data management in AM

The need to stress and highlight challenges and advices for information and data management comes from the key role that it plays, according to the performed SLR, in supporting and improving the AM decision-making. Nonetheless, when talking about information, the connection with current available technologies is advisable. Therefore, in this section, a review of the information and data management process (data collection, data to information transformation and information management and integration) is proposed, in light of technologies identified through a selected review of recent literature on AM and, as a complement, on maintenance with strategic perspective. The analysis is complemented by authors' industrial experience in the field.

Hence, Figure 8 summarises the areas of interest associating a criticality to each of them according to the results in section 4, identifying relevant managerial and technical challenges from selected literature, as well as finally mapping enabling technologies leading to an IT ecosystem supporting the AM decision-making. Overall, Figure 8 proposes an overview of authors' vision, while details for each area are provided hereinafter.

IoT as a necessary foundation to advance the AM practice. Internet of Things (IoT) has been progressively regarded as an effective framework to adopt and improve AM (Gulati and Kaur, 2019), with special attention towards SIoIT (Social Internet of Industrial Things) for manufacturing assets (Li and Parlikad, 2016). It provides the necessary IT infrastructure as foundation for advanced connectivity of industrial assets. It is then an enabler to gather data from different sources (sensors, controllers, etc.), useful to finally lead to new data available about the asset operations. IoT by itself does not imply peculiar challenges for AM as it is already a result of the comprehensive trend of digital transformation in manufacturing (Borangiu et al., 2019); nevertheless, it is a mandatory step to progress in further achievements, and some challenges may be also underlined:

  1. Guarantee data quality (i.e. complete, error-proof and up-to-date) by the IoT is mandatory to avoid misleading and erroneous data being later transformed into indicators for decision-making.

  2. Map required data/repositories to be collected/connected is fundamental since IoT must be guided towards the right connections and data retrieval beforehand.

Big data management and analytics to support reliable information for the AM decision-making. High volume and variety of data are collected from the assets operations, thanks to the IoT framework; in particular, different types of asset-related data (condition monitoring and event data) are used to assess the assets health, operations and environments, and to manage them in view of their impacts (Cheng et al., 2018). Thus, it is relevant to put emphasis on analysing the right data to make the right decisions. To this end, various challenges, related to the generation of value from multiple data, should be met in the future development. Therefore, firstly, the engineering of features is advisable, as assets health and performance indicators, significant for the goal of each analysis, both consider operational (Niu et al., 2010) and strategic decision-support (Yunusa-Kaltungo and Labib, 2020). Besides, the definition of an IT architecture for a balanced big data analytics is also a major advice: decentralised and centralised big data analytics should be balanced to obtain accurate information for performance ratings and collaborative prognostics in a fleet of assets (Lee et al., 2015). Thus, current challenges in the area of data to information transformation reside in:

  1. Exploit big data potentialities, for example, image analysis and text analytics, for advanced machine prognostics and information extrapolation from unstructured data for maintenance optimisation.

  2. Define suitable normative-based performance indicators that enable internal consistency of performance measurement between departments and external benchmarking for self-improvement.

Data modelling and ontology engineering for seamless information management and integration to support AM decision-making. Information is central to provide effective decision-making to suitably manage the assets for company business. To this regard, the AM system should enable the capabilities to manage the information, guaranteeing the interoperability of different decision-making processes and the organisational units involved. Data modelling and ontology engineering are advisable to this end. Data models allow formalising the required informative content at every step of the processes, providing support for IT ecosystem (re)planning in the AM system (Polenghi et al., 2019). Ontologies empower what is defined in data models by means of reasoning and inference-making capabilities (powerful when scaling up), leveraging on a common and shared vocabulary; this is especially relevant to automate data processing across dispersed informative content, which is the case of AM (Kiritsis, 2013). Accomplishing these developments needs further work on both the managerial and technical side:

  1. Guarantee interoperability between inter-/intra-enterprise information systems for seamless integration of internal departments and along the supply chain.

  2. Understand processes to be integrated, to support and drive interoperability effort and resources of the company with a long-term perspective.

  3. Develop and formalise shared concepts and vocabularies to guarantee not only technical but also semantic interoperability of internal departments and with external companies.

  4. Exploit reasoning and inference-making capabilities to augment the information content stored in various repositories.

The three areas are relevant for future works in the research agenda and are related to problems in practice. From this perspective, in authors' understanding from industrial experiences, it is relevant to have an architectural perspective of the IT ecosystem a company is developing, to support the entire AM decision-making with attention on the required functionalities at each control level, from operational to strategic control level. The market's offer from leading software houses reflects this evolution, evolving from a one-fits-all and traditional solution for maintenance and AM, that is, the CMMS. Nowadays, the layered approach consists of the functionalities of EAM (enterprise asset management) as well as of APM (asset performance management): the EAM comprises traditional maintenance management functionalities, for example, work order, inventory and procurement management and general purpose ones, such as human resources management (Campbell et al., 2016); the APM includes functionalities like risk management and assets/asset system modelling (Polenghi et al., 2020), thus allowing long-term strategic management. Furthermore, aligning with the assets strategies due to APM, new cloud-edge computing architecture are being adopted to develop an operational intelligence through advanced systems for predictive maintenance (Ferreira et al., 2017).

Overall, the newly emergent structure leads to an advanced IT ecosystem (Baron, 2018). As such, it promotes the implementation of an effective AM strategy through enterprise-wide solutions, particularly conceived for asset-intensive organisations requiring safe and reliable operations at lower costs.

6. Conclusions

This research work stems from the increasing interest companies and researchers are showing towards AM as integrated methodology to govern the entire portfolio of industrial assets (physical assets) along their life cycle at best. Even though it saw first conceptualisations in the late 90s, AM is only recently showing potential to every industrial sector, including manufacturing. However, manufacturing at large is still a laggard in AM adoption; therefore, an overview of what has been done so far and what is still seen as gap were deemed useful to favour further reflection on the possible future development.

The application of the SLR supports the definition of the state-of-the-art of the scientific knowledge by leveraging upon a sector-independent normative-based framework that identifies three main dimensions of AM, namely information, organisation and AM principles. The first dimension includes researches focused on information and data management as support for improved decision-making; the second dimension involves academic works dealing with organisation structure, company culture and cross-functional decision-making; the third dimension embraces scientific researches centred on enhancing adoption of specific AM-related principles for integrated decision-making. The SLR allows also to identify the main gaps according to extant scientific knowledge, and, out of the three dimensions, information is recognised as the most critical one, especially in the areas of information management and integration, and data to information transformation. Herein, data modelling and ontology engineering are fostered to support the former area, while big data management and analytics is a core lever in the latter.

The limitation of this work resides in the time span defined in the research protocol. The analysis sticks to the definition of AM starting from normative (ISO 5500x, PAS 55), while looking at scientific works dated 2008 backwards (before PAS 55) may have biased the research since AM was also intended within a narrow scope, that is, “to manage assets” within a maintenance-related scope, which does not lead to the complete sense of AM. Moreover, the most recent literature could bring to light current trends of AM and its motivations, such as when looking at AM as a lever for worldwide spread of large-scale manufacturing companies. Indeed, gaps, challenges and advices discussed for future development are inherently related to this scale.

A second limitation of this work is that the identification of gaps and challenges relies on the scientific works collected in the literature review; it does not imply that the current ongoing problems experienced in practice are fully covered. Thus, it should be relevant to complement the results of this work with empirical researches.

In future research, it is advisable to extend the analysis to researches on AM before 2008, in order to exploit the past discussion to confirm the gaps and challenges identified in this work. Furthermore, additional work is required to analyse the evidence gathered during collaborative projects that, as action researches, should give empirical proofs of the advices theorised for the development of AM in manufacturing. Doing these researches, it will be possible to study the implications of information and data management on the implementation of AM principles (in particular, system and life cycle orientation) in the decision-making processes. This is clearly relevant in order to complete the scientific perspective provided by the published papers with the evidence gained within the currently ongoing manufacturing practice.

As final suggestion, the normative-based framework might be used for similar analysis in different sectors, so as to gather evidences from field of the gaps in each of them, useful for cross-comparisons in the development of AM discipline.

Figures

Literature search process

Figure 1

Literature search process

Eligible documents biographical statistics

Figure 2

Eligible documents biographical statistics

Contributions and research methodologies adopted in the 85 documents

Figure 3

Contributions and research methodologies adopted in the 85 documents

Aggregate and detailed-level statistics (see Supplemental material for details)

Figure 4

Aggregate and detailed-level statistics (see Supplemental material for details)

AM dimensions: time trend

Figure 5

AM dimensions: time trend

Mapping the areas of interest

Figure 6

Mapping the areas of interest

Overview on AM gaps (in grey, those of major concern according to literature findings)

Figure 7

Overview on AM gaps (in grey, those of major concern according to literature findings)

Managerial and technical challenges, with envisioned enabling technologies, for advances in AM in manufacturing (the coloured bar shows the perceived criticality for AM, where red is high criticality and green low criticality)

Figure 8

Managerial and technical challenges, with envisioned enabling technologies, for advances in AM in manufacturing (the coloured bar shows the perceived criticality for AM, where red is high criticality and green low criticality)

Areas of interest used to map the literature review

AreasDescriptionLiterature references
#1Life cycle orientationrefers to the assessment of the asset-related decisions against the short-, medium- and long-termRoda and Macchi (2018), Choobineh and Mohagheghi (2016)
#2System orientationdeals with the need to consider the system as a whole, thus including interconnections and interdependencies between assetsRoda and Macchi (2018), Davé et al. (2017), Roda et al. (2016)
#3Risk orientationconsiders the management of risk within AM, which is recognised as a key-driver (together with cost and performance) for an effective AM systemRoda and Macchi (2018), Niekamp et al. (2015)
#4Value orientationdeals with the need to create value from assets, thus pushing in the direction of assessing the systems and fleet of assets and the assets portfolio against value, rather than solely an economic perspectiveRoda et al. (2016), Roda and Macchi (2016), Gibbons et al. (2012)
#5Company culturecollects all the knowledge, competencies, skills and attitude of the organisation towards AM concepts, definitions and applicationKangilaski and Shevtshenko (2017), Rippel et al. (2016)
#6Organisational structureconsiders how the company is organised in terms of departments, functions and units, for the translation of corporate objectives into technical and financial decisions for AMEl-Akruti and Dwight (2013), Kangilaski and Shevtshenko (2017)
#7Multidisciplinary orientationinvolves the interaction between different organisational units, avoiding the common “silo approach”El-Akruti and Dwight (2013), Golightly et al. (2017)
#8Information management and integrationincludes all the issues related to how to manage information within the organisation and how to integrate it to support asset-related decisionsAmadi-Echendu et al. (2010), Kangilaski and Shevtshenko (2017)
#9Data to information transformationdeals with the extrapolation of useful information from raw data from the shop-floorAmadi-Echendu et al. (2010), Golightly et al. (2017), Campos et al. (2017)
#10Data collectionconsiders data gathering from different sourcesAmadi-Echendu et al. (2010), Campos et al. (2017)

Keywords for the literature review

Keywords
AM-related*Sector-related
↑ OR ↓“Asset Management”Manufacturing
“Asset Lifecycle Management”Production
“Asset Life Cycle Management”
← AND →

Note(s): *“Asset Lifecycle Management” and “Asset Life Cycle Management” are introduced as synonyms of “Asset Management”

Screening statistics per sector

Sector classificationTitle screeningAbstract screening
A – Agriculture, forestry and fishing51%21%
B – Mining and quarrying13616%4818%
C – Manufacturing26031%13050%
D – Electricity, gas, steam and air conditioning688%177%
E – Water supply; sewerage, waste management and remediation activities253%00%
F – Construction283%42%
G – Wholesale and retail trade; repair of motor vehicles and motorcycles00%00%
H – Transportation and storage253%93%
I – Accommodation and food service activities10%00%
J – Information and communication344%83%
K – Financial and insurance activities263%10%
L – Real estate activities10%00%
M – Professional, scientific and technical activities15719%3714%
N – Administrative and support activities81%10%
O – Public administration and defence; compulsory social security51%00%
P – Education30%00%
Q – Human health and social work activities71%21%
R – Arts, entertainment and recreation111%00%
S – Other service activities00%00%
T – Activities of households as employers; undifferentiated goods- and services-producing activities of households for own use00%00%
U – Activities of extraterritorial organisations and bodies00%00%
NA (including documents with no specified details)344%10%
TOTAL834100%260100%

Recognised AM gaps in the literature

Dim.Area of interest (as gap)Overarching goalDoc. count
Information#8 Information management and integrationThe correct integration and suitable management of the information related to assets to make it available when and where needed to make appropriate decisions17
#9 Data to information transformationThe suitable exploitation of data to create reliable information on which to make appropriate asset-related decisions9
AM principles#2 System orientationThe understanding of the interdependencies between different parts of the same system, through proper modelling (to understand how decisions on one part have consequences overall)7
#1 Life cycle orientationThe assessment of the impact of an asset-related decision in the long-term, considering all of the life cycle stages (from beginning to end of life)4
#4 Value orientationThe creation of value from assets (performance, cost and risk), derived from suitable AM decision-making process3
#3 Risk orientationThe management of risk to support asset-related decisions, making them reliable against uncertainties2
Organisation#7 Multidisciplinary orientationThe coordination and interaction between different organisational functions to favour asset-related decisions4
#5 Company cultureThe commitment of all persons involved in the AM decision-making process to the goal of realising value through long-term decision-making1
Supplemental material

The supplemental material is available in the online version of this article.

References

Akofio-Sowah, M.-A., Boadi, R., Amekudzi, A. and Meyer, M. (2013), “Managing ancillary transportation assets: the state of the practice”, Journal of Infrastructure Systems, Vol. 20 No. 1, p. 4013010, American Society of Civil Engineers.

Amadi-Echendu, J.E., Willett, R., Brown, K., Hope, T., Lee, J., Mathew, J., Vyas, N. and Yang, B.-S. (2010), “What is Engineering Asset Management?”, Engineering Asset Management Review, Vol. 1, pp. 3-16, doi: 10.1007/978-1-84996-178-3_1, Springer, London.

Baron, B.D. (2018), CMMS, EAM, APM…OMG! Making Sense of the Asset Management Spectrum, IBM Internet of Things Blog, available at: https://www.ibm.com/blogs/internet-of-things/iot-asset-management-spectrum/ (accessed 14 June 2019).

Borangiu, T., Trentesaux, D., Thomas, A., Leitão, P. and Barata, J. (2019), “Digital transformation of manufacturing through cloud services and resource virtualization”, Computers in Industry, Vol. 108, pp. 150-162, doi: 10.1016/j.compind.2019.01.006.

Bousdekis, A., Magoutas, B., Apostolou, D. and Mentzas, G. (2015), “A proactive decision making framework for condition-based maintenance”, Industrial Management and Data Systems, Vol. 115 No. 7, pp. 1225-1250, Emerald Group Publishing.

Brereton, P., Kitchenham, B.A., Budgen, D., Turner, M. and Khalil, M. (2007), “Lessons from applying the systematic literature review process within the software engineering domain”, Journal of Systems and Software, Vol. 80 No. 4, pp. 571-583, Elsevier, doi: 10.1016/j.jss.2006.07.009.

Campbell, J.D., Jardine, A.K.S. and McGlynn, J. (2016), Asset Management Excellence: Optimizing Equipment Life-Cycle Decisions, CRC Press, Taylor & Francis Group, New York.

Campos, J., Sharma, P., Gabiria, U.G., Jantunen, E. and Baglee, D. (2017), “A big data analytical architecture for the asset management”, Procedia CIRP, Vol. 64, pp. 369-374, doi: 10.1016/j.procir.2017.03.019.

Cheng, Y., Chen, K., Sun, H., Zhang, Y. and Tao, F. (2018), “Data and knowledge mining with big data towards smart production”, Journal of Industrial Information Integration, Vol. 9, pp. 1-13, Elsevier.

Choobineh, M. and Mohagheghi, S. (2016), “A multi-objective optimization framework for energy and asset management in an industrial Microgrid”, Journal of Cleaner Production, Vol. 139, pp. 1326-1338, Elsevier, doi: 10.1016/J.JCLEPRO.2016.08.138.

Davé, A., Ball, P. and Salonitis, K. (2017), “Factory eco-efficiency modelling: data granularity and performance indicators”, Procedia Manufacturing, Vol. 8, pp. 479486, doi: 10.1016/J.PROMFG.2017.02.061, Elsevier.

Dongen, L.A.M.Van (2015), “Asset Management : a maintenance engineer's view”, International Journal of Performability Engineering, Vol. 11 No. 2, pp. 181-197.

El-Akruti, K.O. and Dwight, R. (2013), “A framework for the engineering asset management system”, Journal of Quality in Maintenance Engineering, Vol. 19 No. 4, pp. 398-412.

Eurostat (2008), “Statistical classification of Economic activities in the European community - Rev.2”, available at: https://ec.europa.eu/eurostat/ramon/nomenclatures/index.cfm?TargetUrl=LST_NOM_DTL&StrNom=NACE_REV2&StrLanguageCode=EN&IntPcKey=&StrLayoutCode=HIERARCHIC&IntCurrentPage=1.

Ferreira, L.L., Albano, M., Silva, J., Martinho, D., Marreiros, G., Orio, G.di, Maló, P. and Ferreira, H. (2017), “A pilot for proactive maintenance in industry 4.0”, 2017 IEEE 13th International Workshop on Factory Communication Systems (WFCS), pp. 1-9, doi: 10.1109/WFCS.2017.7991952.

Gibbons, P.M., Kennedy, C., Burgess, S.C. and Godfrey, P. (2012), “Developing an asset management value improvement model (a-VIM) approach for an airport operational engineering environment”, International Journal of Quality and Reliability Management, Vol. 29 No. 7, pp. 797-819.

Golightly, D., Kefalidou, G. and Sharples, S. (2017), “A cross-sector analysis of human and organisational factors in the deployment of data-driven predictive maintenance”, Information Systems and e-Business Management, Vol. 16, pp. 1-22, doi: 10.1007/s10257-017-0343-1, Springer Berlin Heidelberg.

Gomes, C.F., Yasin, M.M. and Simões, J.M. (2020), “The emerging organizational role of the maintenance function: a strategic perspective”, Journal of Quality in Maintenance Engineering, Vol. 27 No. 1. doi: 10.1108/JQME-03-2017-0012.

Gulati, N. and Kaur, P.D. (2019), “Towards socially enabled internet of industrial things: architecture, semantic model and relationship management”, Ad Hoc Networks, Vol. 91, Elsevier B.V., doi: 10.1016/j.adhoc.2019.101869.

Holland, C.P., Shaw, D.R. and Kawalek, P. (2005), “BP's multi-enterprise asset management system”, Information and Software Technology, Vol. 47 No. 15, pp. 999-1007, doi: 10.1016/j.infsof.2005.09.006.

Institute of Asset Management (2015), Asset Management – an Anatomy Version 3, 978-1-908891-00-6.

ISO 55000 (2014), Asset Management — Overview, Principles and Terminology, BSI Standards Publication. International Organisation for Standardization, available at: https://www.iso.org/standard/55088.html.

Kangilaski, T. and Shevtshenko, E. (2017), “Do we need capabilities in our management system?”, Journal of Machine Engineering, Vol. 17 No. 1, pp. 88-100, Publishing House of Wroclaw Board of Scientific Technical Societies Federation.

Khuntia, S.R., Rueda, J.L., Bouwman, S. and van der Meijden, M.A.M.M. (2016), “A literature survey on asset management in electrical power [transmission and distribution] system”, International Transactions on Electrical Energy Systems, Vol. 26 No. 10, pp. 2123-2133, Wiley Online Library.

Kiritsis, D. (2013), “Semantic technologies for engineering asset life cycle management”, International Journal of Production Research, Vol. 51 Nos 23-24, pp. 7345-7371, Taylor & Francis, doi: 10.1080/00207543.2012.761364.

Kulvatunyou, B., Serm), Oh, H., Ivezic, N. and Nieman, S.T. (2019), “Standards-based semantic integration of manufacturing information: past, present, and future”, Journal of Manufacturing Systems, Vol. 52, pp. 184-197, doi: 10.1016/j.jmsy.2019.07.003.

Lee, J., Bagheri, B. and Kao, H.A. (2015), A Cyber-Physical Systems Architecture for Industry 4.0-based Manufacturing Systems, Manufacturing Letters, Society of Manufacturing Engineers (SME), Vol. 3, pp. 18-23, doi: 10.1016/j.mfglet.2014.12.001.

Li, H. and Parlikad, A.K. (2016), “Social internet of industrial things for industrial and manufacturing assets”, IFAC-PapersOnLine, Vol. 49 No. 28, pp. 208-213, doi: 10.1016/j.ifacol.2016.11.036.

Lloyd, C. (2010), Asset Management - Whole-Life Management of Physical Assets, Thomas Telford, ICE Publishing, London.

Macchi, M., Roda, I., Negri, E. and Fumagalli, L. (2018), “Exploring the role of digital twin for asset lifecycle management”, IFAC-PapersOnLine, Vol. 51 No. 11, pp. 790-795, Elsevier B.V., doi: 10.1016/j.ifacol.2018.08.415.

Marttonen-Arola, S. and Baglee, D. (2019), “Assessing the information waste in maintenance management processes”, Journal of Quality in Maintenance Engineering, Vol. 26 No. 3, pp. 383-398, doi: 10.1108/JQME-11-2018-0100.

Niekamp, S., Bharadwaj, U.R., Sadhukhan, J. and Chryssanthopoulos, M.K. (2015), “A multi-criteria decision support framework for sustainable asset management and challenges in its application”, Journal of Industrial and Production Engineering, Vol. 32 No. 1, pp. 44-57, doi: 10.1080/21681015.2014.1000401, Taylor & Francis.

Niu, G., Yang, B.S. and Pecht, M. (2010), “Development of an optimized condition-based maintenance system by data fusion and reliability-centered maintenance”, Reliability Engineering and System Safety, Vol. 95 No. 7, pp. 786-796, Elsevier, doi: 10.1016/j.ress.2010.02.016.

Petchrompo, S. and Parlikad, A.K. (2019), “A review of asset management literature on multi-asset systems”, Reliability Engineering and System Safety, Vol. 181, pp. 181-201, Elsevier, doi: 10.1016/j.ress.2018.09.009 (March 2018).

Polenghi, A., Roda, I., Macchi, M. and Pozzetti, A. (2019), “Conceptual framework for a data model to support Asset Management decision-making process”, in Advances in Production Management Systems. Production Management for the Factory of the Future. APMS 2019. IFIP Advances in Information and Communication Technology, Springer, Cham, pp. 283-290, doi: 10.1007/978-3-030-30000-5_36.

Polenghi, A., Roda, I., Macchi, M. and Pozzetti, A. (2020), “A conceptual model of the IT ecosystem for asset management in the global manufacturing context”, in Advances in Production Management Systems. Towards Smart and Digital Manufacturing, Springer International Publishing, Cham, pp. 711-719, doi: 10.1007/978-3-030-57997-5_82.

Rippel, M., Schmiester, J., Wandfluh, M. and Schönsleben, P. (2016), “Building blocks for volume-oriented changeability of assets in production plants”, Procedia CIRP, Vol. 41, pp. 15-20, doi: 10.1016/J.PROCIR.2015.12.009, Elsevier.

Roda, I. and Macchi, M. (2018), “A framework to embed Asset Management in production companies”, Proceedings of the Institution of Mechanical Engineers, Part O: Journal of Risk and Reliability, Vol. 232 No. 4, pp. 368-378, doi: 10.1177/1748006X17753501.

Roda, I., Parlikad, A.K., Macchi, M. and Garetti, M. (2016), “A framework for implementing value-based approach in asset management”, Proceedings of the 10th World Congress on Engineering Asset Management (WCEAM 2015), Cham, Springer, pp. 487-495, doi: 10.1007/978-3-319-27064-7_47.

Roda, I., Macchi, M. and Albanese, S. (2020), “Building a Total Cost of Ownership model to support manufacturing asset lifecycle management”, Production Planning and Control, Vol. 31 No. 1, pp. 19-37, Taylor & Francis, doi: 10.1080/09537287.2019.1625079.

Ruitenburg, R.J., Richard and Braaksma, A.J.J. (2017), “Mitigating change in the goals and context of capital assets: design of the lifetime impact identification analysis”, CIRP Journal of Manufacturing Science and Technology, Vol. 17, pp. 50-59, Elsevier, doi: 10.1016/J.CIRPJ.2016.05.008.

Sansone, C., Hilletofth, P. and Eriksson, D. (2017), “Critical operations capabilities for competitive manufacturing: a systematic review”, Industrial Management and Data Systems, Vol. 117 No. 15, doi: 10.1108/IMDS-02-2016-0066.

Schraven, D., Hartmann, A. and Dewulf, G. (2011), “Effectiveness of infrastructure asset management: challenges for public agencies”, Built Environment Project and Asset Management, Vol. 1 No. 1, pp. 61-74, Emerald Group Publishing.

Yunusa-Kaltungo, A. and Labib, A. (2020), “A hybrid of industrial maintenance decision making grids”, Production Planning and Control, Vol. 32 No. 15, Taylor & Francis, doi: 10.1080/09537287.2020.1741046.

Corresponding author

Adalberto Polenghi can be contacted at: adalberto.polenghi@polimi.it

Related articles