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Parametric experimental investigation of additive manufacturing-based distal ulna bone plate: a response surface methodology-based design approach

Shrutika Sharma (Department of Mechanical Engineering, Thapar Institute of Engineering and Technology, Patiala, India)
Vishal Gupta (Department of Mechanical Engineering, Thapar Institute of Engineering and Technology, Patiala, India)
Deepa Mudgal (Department of Mechanical Engineering, Thapar Institute of Engineering and Technology, Patiala, India)

Rapid Prototyping Journal

ISSN: 1355-2546

Article publication date: 10 January 2023

Issue publication date: 2 May 2023

128

Abstract

Purpose

The implications of metallic biomaterials involve stress shielding, bone osteoporosis, release of toxic ions, poor wear and corrosion resistance and patient discomfort due to the need of second operation. This study aims to use additive manufacturing (AM) process for fabrication of biodegradable orthopedic small locking bone plates to overcome complications related to metallic biomaterials.

Design/methodology/approach

Fused deposition modeling technique has been used for fabrication of bone plates. The effect of varying printing parameters such as infill density, layer height, wall thickness and print speed has been studied on tensile and flexural properties of bone plates using response surface methodology-based design of experiments.

Findings

The maximum tensile and flexural strengths are mainly dependent on printing parameters used during the fabrication of bone plates. Tensile and flexural strengths increase with increase in infill density and wall thickness and decrease with increase in layer height and wall thickness.

Research limitations/implications

The present work is focused on bone plates. In addition, different AM techniques can be used for fabrication of other biomedical implants.

Originality/value

Studies on application of AM techniques on distal ulna small locking bone plates have been hardly reported. This work involves optimization of printing parameters for development of distal ulna-based bone plate with high mechanical strength. Characterization of microscopic fractures has also been performed for understanding the fracture behavior of bone plates.

Keywords

Acknowledgements

The authors are highly thankful to Dr Ravi Gupta, Director (Orthopedics, Fortis Hospital, Mohali, India) for his valuable support and guidance in the biomedical domain.

Statements and declarations: The authors have no interests to declare.

Citation

Sharma, S., Gupta, V. and Mudgal, D. (2023), "Parametric experimental investigation of additive manufacturing-based distal ulna bone plate: a response surface methodology-based design approach", Rapid Prototyping Journal, Vol. 29 No. 5, pp. 1080-1096. https://doi.org/10.1108/RPJ-06-2022-0205

Publisher

:

Emerald Publishing Limited

Copyright © 2022, Emerald Publishing Limited

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