Towards digitalisation of quality management: conceptual framework and case study of auto-component manufacturer

Abstract

Purpose

Industry 4.0-driven digitalisation is said to offer a way to redesign traditional compliance-oriented quality management (QM) models. However, despite a rising academic and practitioner interest, it is still unclear how companies transform their current QM models to meet the real-time needs of the new manufacturing paradigm. The purpose of this study is to explore practices for the digitalisation of QM and to uncover the digitalisation journey.

Design/methodology/approach

An exploratory research approach of an embedded case study of a multinational auto-component manufacturer was adopted to achieve the research aim.

Findings

A guiding framework called the “Quality 4.0 transition framework” was developed based on literature and expert knowledge. The framework is made up of three building blocks, i.e. the foundation of “as-is” digitalisation maturity assessment; pillars representing horizontally and vertically integrated QM processes, and roof signifying reinforcement of total quality management (TQM) principles at all levels.

Originality/value

The study provides empirical evidence of the case company's digitalisation journey to avert product recall due to field failure issues. The study contributes to theory and practice in many ways. First, the study uses empirical data from a real-world case to understand how digitalisation affects QM processes. Next, the guiding framework for the Quality 4.0 transition adds to the existing literature on the digitalisation of business processes.

Citation

Prashar, A. (2023), "Towards digitalisation of quality management: conceptual framework and case study of auto-component manufacturer", The TQM Journal, Vol. 35 No. 8, pp. 2436-2454. https://doi.org/10.1108/TQM-09-2022-0289