New automated cutting solutions for plastic parts

Citation

(2001), "New automated cutting solutions for plastic parts", Industrial Robot, Vol. 28 No. 1. https://doi.org/10.1108/ir.2001.04928aaf.004

New automated cutting solutions for plastic parts

New automated cutting solutions for plastic parts

Keywords ABB, Cutting, Plastics, Robots

Leader in flexible automation ABB introduces a range of four standard solutions for automated cutting and finishing of plastic components. Marketed as the "Basic"-, "Concept"-, "Compact"- and "Fast"-Machines, each one is packaged as a self-contained production cell based on ABB's proven robotic systems and backed by a dedicated Centre of Excellence to assist in developing customised solutions.

Plastic is now increasingly used in the manufacturing industries and ABB has already supplied over 100 robot-controlled plastic cutting systems to customers throughout Europe. Applications cover a wide range of sectors including:

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  the automotive industry;

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  household and building products;

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  hoods for agricultural machines;

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  signage; and

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  sports stadia seating.

The standard cell is based on a single or twin six-axis robot configuration with high speed milling tool, dedicated software, control cabinet and worktable. The cell incorporates a compact working area, equipped with a fast fixture-change system located on a fixed or turning table, allowing finished parts to be loaded and unloaded during the machining cycle (see Plate 3).

Ensuring ultra-reliable performance of the cell is an IRB 2400 or IRB 4400 robot, fully enclosed within a soundproof structure, while facilities for the removal of dust and chips can also be included.

Plate 3 The Compact-Machine automated cutting solution for plastic parts from ABB Flexible Automation

Time and money can be saved by preparing cutting programs in advance by using parameters pre-recorded for each part, without interfering with the current operation of the cell. New applications can be set up very quickly using Windows-based software, while the robot can be reconfigured rapidly to adapt to variations of volume, new products or variants.

All system components are standard sub-assemblies, providing an extremely reliable installation, while the range of machines is designed to allow solutions to be optimised to meet different operational requirements.

The Basic-Machine is an entry-level specification for short batch production runs. The Concept-Machine offers additional functionality for heavy-duty operations on a fixed worktable measuring 1,600 x 800mm. For high volume production of smaller components, the Fast-Machine is available, incorporating a 1,000 x 800mm turntable. Finally, the Compact-Machine features a rotating turntable and a large working area, allowing two robots to operate simultaneously to achieve reduced cycle times and maximum productivity.

An example of the full specification Compact-Machine is installed at the company's Centre of Excellence for trials and demonstration purposes (contact: David Marshall. Tel: +4 (0)1908 350396; e-mail: flex.auto@gb.abb.com)

For further information, contact: Jane Attwood, ABB Flexible Automation Limited, Auriga House, Precedent Drive, Rooksley, Milton Keynes MK13 8PQ, UK. Tel: +44 (0)1908 350300; Fax: +44 (0)1908 350301; e-mail: jane.attwood@gb.abb.com